Custom Plain Wool Felt Sauna Hat Wholesale – Bell Shape, Six Colours

  • Plain pressed bell shell, no seam, no loop, no vent holes
  • Full felt surface free for print or embroidery
  • 100% wool felt, 3 mm, straight cut hem
  • Six stock colours: black, dark brown, taupe, light grey, oatmeal, cream
  • One size up to 61 cm, custom logo from 100 pcs per colour
SKU: STM-HAT-SAUNAT-PLAIN|Categories: |

Plain bell-shaped wool felt sauna hats for banya venues, spa hotels, gift retailers and promotional buyers who want a blank shell to brand. The hat is pressed in one piece and finished with a clean cut hem — no hanging loop, no vent holes, no binding — so the whole surface stays available for print or embroidery. Custom logo from 100 pcs per colour.

  • Blank shell, full print area — with no loop, no punched holes and no stitched binding to work around, artwork can run across the side of the crown or wrap round the front. Useful for a large one-colour logo or a full-wrap print that would otherwise be broken up by hardware.
  • One-piece pressed bell — shaped in a single mould rather than sewn from panels, so there is no crown seam sitting against the head and no stitching to fail after repeated steaming.
  • 100% wool felt, 3 mm — dense enough to hold its shape in a hot room and thick enough to keep insulating once damp. No synthetic blend, so the hat can go from a 90 °C bench to a cold rinse without warping.
  • Clean cut hem — a straight edge rather than a pinked zigzag, which keeps the silhouette sharp and stacks flat in a box. It can be left raw, as here, or finished with a binding if your market prefers a softer edge.
  • Six stock colours — black, dark brown, taupe, light grey, oatmeal and cream. Dark shades suit venue issue, light shades suit retail and gifting; all six can be mixed in one order from 100 pcs per colour.
  • One size, up to 61 cm — the felt has enough give to fit most adult heads. Two-size grading (56–58 / 59–61 cm) is available from 300 pcs for venues that hand out hats by size.
  • Custom logo — screen print, heat transfer, embroidery, felt patch or debossed leather patch. Samples in 5–7 days, bulk in 15–25 days after approval.

Specifications

Material 100% wool felt
Thickness 3 mm (2 mm / 4 mm on request)
Shape Bell, one-piece pressed, no crown seam, plain shell
Hem Straight cut, unbound (binding on request)
Head size One size, up to 61 cm; 56–58 / 59–61 cm grading from 300 pcs
Colours Black, dark brown, taupe, light grey, oatmeal, cream; custom Pantone from 300 pcs
Logo Screen print, heat transfer, embroidery, felt patch or debossed leather patch
Packing Polybag / kraft hang tag / cotton drawstring pouch / retail box
Minimum order 100 pcs per colour, mixed colours accepted
Lead time Samples 5–7 days, bulk 15–25 days after approval
Care labelling Printed to destination market rules (FTC / EU 1007/2011)

What you can change

  • Colour — six shades in stock; Pantone-matched dyeing from 300 pcs per shade.
  • Logo — screen print, heat transfer, embroidery, felt patch or leather patch; front, side, back, or a full wrap round the crown.
  • Thickness — 3 mm standard; 2 mm for a lighter hat, 4 mm for colder rooms and for markets that sell felt by weight.
  • Hem — straight cut as standard; a bound edge can be specified where a softer finish is wanted.
  • Size — one size, or two-size grading from 300 pcs, packed and labelled by size.
  • Packing — kraft hang tag, cotton drawstring pouch, printed retail box, or a venue card with your rules printed on the back.

Built for banya and sauna venues, spa hotels and wellness retreats, gift and homeware retailers, private-label brands building a felt range, and promotional wholesalers who need a blank hat for event branding.

What buyers get from us

  • Direct manufacturer — pressing, hem cutting, logo application and packing all run in one workshop, so a thickness change or a new colour does not wait on an outside finisher.
  • Low minimum, 100 pcs per colour — enough to test one shade with a single venue or on one retail shelf, and the six stock colours can be mixed in the same order.
  • Custom-built, not re-labelled — thickness, hem finish, size grading and label set are made to your range rather than taken from a stock hat with your logo added.
  • Wholesale tiers — price breaks at 500, 1,000 and 3,000 pcs for importers, hotel groups and brand owners, with consolidated shipping on mixed colour orders.

Send us your logo file, target colours and the head size you issue. We confirm the felt thickness, hem finish and logo method, then send a quotation with a pre-production sample for your approval. Minimum starts at 100 pcs per colour.

Packaging & Shipping

packaging

Packing: bulk packed normally or according to your specific packing requirement.

Shipping: Usually our products will be delivered to North America by ocean freight. The delivery time is approx. 30 – 40 days including customs clearance and transport in North America. Of course we offer other options for smaller quantities or very urgent projects.
You can choose between air freight, Express service like DHL,FedEx,UPS and TNT. The delivery time is between 2 – 10 days including customs clearance and transport in North America. Customs clearance is handled by our specialized service provider for you when the delivery option DDP is chosen, and the goods will be delivered to your door or to your customer’s warehouse.

SHIPPING

wholesale order process

Crafted to Reflect Your Brand

Experience precision and quality with our custom manufacturing services. Our skilled team delivers high-quality, tailored products to bring your vision to life.

1. Fine-tune design details & pricing

custom scrub cap design tool free
  • SUBMIT YOUR ARTWORK: Select the style you are interested in from our product catalog or maybe you have your own style drawing. Then you can send us the artwork better in Adobe Illustrator and save in .ai or .pdf format by Email or fill in this Request Form for further communication.

  • FINE-TUNE THE DETAILS: One of our sales from service team will get in touch with you if they may have any questions or suggestions, so as to make sure your designs are tailored to your expectations.

  • PRICING: Once design details are finalized we calculate the price for you to decide if you would like to place a proto sample order.

Step 01
Step 02

2. place order & production

cap embroidery
  • PLACE ORDER: We will provide an artwork proof after you place your order(if client feel price fit). Following that, we’ll create a sample, which will take approximately one week.

  • PRODUCTION: Once you approve the sample via photo, we’ll proceed with mass production. Once production started there is a production flow chart will be used for every step of production from the material preparing to the end of production finished.

custom RICHARDSON hat free design

Tech-pack

Begin with order process, sketch, picture or artwork. You will receive the virtual proof of your bespoke product.

custom richardson hat sample

Sample Making

Then we start to make the physical samples according to the proof and send you photo of the sample for approval.

custom richardson hat production

Mass production

After sample approved by client we start to produce the bulk order exactly same as the approved Pre-production sample.

3. inspection & packing

  • INSPECTION: For each order, a final inspection takes place after production is finished. We are proud to say that we work with the general inspection level II during our final inspection. This makes our standard AQL values as 0 for critical defects, 1.0 for major defects and 2.5 for minor defects.

    For higher quantity orders Our QC personnel carries out one (or more) in-line inspections in addition to the evaluation of production samples and final inspections to ensure production quality standards are being met.

  • SHIPPING: Usually our products will be delivered to North America by ocean freight. The delivery time is approx. 30 – 40 days including customs clearance and transport in North America. Of course we offer air delivery options for smaller quantities or very urgent projects.

    You can choose between air freight, Express service like DHL, FedEx, UPS and TNT. The delivery time is between 2–10 days including customs clearance and transport in North America. Customs clearance is handled by our specialized service provider for you when the delivery option DDP is chosen, and the goods will be delivered to your door or to your customer’s warehouse.

Step 03

Let's Get it started.

WE WANT TO HEAR IT ALL – ALL THE DETAILS ON YOUR MARKET, YOUR PRICE BUDGET AND OTHER REQUIREMENTS. JUST FILL IN THE FORM BELOW, YOUR WILL RECEIVE OUR REPLY WITHIN 30 MINUTES DURING WORKING HOURS.

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