Custom Knit Fleece Toque Wholesale – Helmet Liner Skull Cap

  • Brushed knit fleece, 92% polyester / 8% spandex, single layer 0.7–1.0 cm
  • Low-profile cut — sits under a helmet, wears on its own on cool days
  • Ear cut-outs on both sides, flatlock seams, bound hem
  • Two sizes cover 48–62 cm, eight stock colours
  • Custom logo, low minimum 100 pcs per colour, samples 5–7 days
SKU: STM-CAP-KNIT-HELMET-LINER|Categories: |

Lightweight knit fleece toques and helmet liner skull caps for ski and snowboard shops, motorcycle and cycling retailers, winter workwear distributors and promotional buyers. One brushed fleece layer, cut low enough to disappear under a helmet and clean enough to wear on its own on cool days. Custom logo, low minimum of 100 pcs per colour, run in our own factory.

  • Brushed inside, smooth outside — the inner face is brushed to hold warm air against the head, the outer face stays flat so a helmet slides on without dragging hair or pulling at the ear. Single layer, 0.7–1.0 cm measured flat.
  • 92% polyester / 8% spandex — four-way stretch follows the shape of the skull instead of bridging over it, so there is no hollow pocket at the crown and no band pressing across the forehead. Recovery holds after repeated wear and wash.
  • Low profile under a helmet — no brim, no pom, no cord lock. The liner adds warmth without changing how the helmet fits, so goggle straps, ear pads and comms speakers all stay where the rider set them.
  • Wears on its own too — the same plain dome works as a stand-alone toque for commuting, walking the dog or a cold morning on the range, with no visible hardware and no print on the inside.
  • Ear cut-outs, not ear flaps — both sides are shaped away around the ear, so a helmet can stay on for hours without clamping the ear or blocking an earpiece. The cut-out also stops the liner riding up when the helmet goes on.
  • Two sizes cover 48–62 cm — M fits 48–58 cm (19 × 25 cm) and L fits 52–62 cm (20 × 26 cm). A retailer does not need a four-size run to cover the shelf.
  • Eight stock colours, from 100 pcs per colour — black, charcoal, navy, dark navy, khaki, army green, pink and orange. Mixed colour orders are accepted, so a first order can test the shelf without committing to a full run.
  • Custom logo on the front hem — screen print, heat transfer, silicone print or a woven badge. Samples in 5–7 days, bulk in 15–25 days after approval.

Specifications

Fabric Brushed knit fleece, 92% polyester / 8% spandex, single layer
Construction Knit dome, flatlock centre seam, bound hem, ear cut-out on both sides
Thickness 0.7–1.0 cm laid flat
Sizes M 48–58 cm (19 × 25 cm) / L 52–62 cm (20 × 26 cm)
Colours Black, charcoal, navy, dark navy, khaki, army green, pink, orange
Season Winter — ski, snowboard, motorcycle, cold-weather work
Logo Screen print, heat transfer, silicone print or woven badge on the front hem
Packing 1 pc per OPP bag, 26.8 × 15 cm
Minimum order 100 pcs per colour, mixed colours accepted
Lead time Samples 5–7 days, bulk 15–25 days after approval
Care labelling Printed to destination market rules (FTC / EU 1007/2011)

What you can change

  • Fabric — 92/8 brushed knit fleece as standard; a lighter cool-dry mesh knit is available for summer riding and for buyers who need a two-season range.
  • Logo application — screen print, heat transfer, silicone print or a woven badge; front hem, side panel or back.
  • Colour — Pantone-matched dyeing from 100 pcs per colour; the eight stock shades can be mixed in one order.
  • Size — kid and oversize blocks on request; the ear cut-out position is adjusted per size so it stays over the ear.
  • Packing — header card, printed polybag, 10 pcs per pack, or a retail-ready hangtag with barcode.
  • Labelling — woven main label, satin care label, composition and origin printing.

Built for ski and snowboard rental fleets, motorcycle and cycling retailers, winter workwear and cold-store distributors, running and triathlon clubs, and promotional wholesalers supplying winter events and staff uniforms.

What buyers get from us

  • Direct manufacturer — knitting, cutting, flatlock sewing and print all run in one plant, so a colour change does not wait on an outside dyehouse and a quality question goes straight to the line that made the cap.
  • Low minimum, 100 pcs per colour — a first order can test two or three shades on the shelf instead of committing to a full size and colour run. Repeat orders are then built on what actually sold.
  • Custom-built, not re-labelled — fleece weight, ear cut-out shape, hem depth and label set are made to your range, so the cap matches the rest of your line rather than a stock item with your logo added.
  • Wholesale tiers — price breaks at 500, 1,000 and 3,000 pcs for importers, chain retailers and brand owners, with consolidated shipping on mixed colour orders.

Send us your logo file, target colours and size split. We confirm the fleece weight, ear cut-out shape and print method, then send a quotation with a pre-production sample for your approval. Minimum starts at 100 pcs per colour.

Colour options

Pink custom knit fleece helmet liner skull cap Khaki custom knit fleece helmet liner skull cap Army green custom knit fleece helmet liner skull cap
Pink, khaki and army green — three of the eight stock shades, all cut on the same fleece block

Sizing and packing

Size chart for two knit fleece helmet liner sizes, 48-58 cm and 52-62 cm Individual OPP bag packing for knit fleece helmet liners, 26.8 x 15 cm
M 48–58 cm / L 52–62 cm, and the individual OPP bag at 26.8 × 15 cm

Material Options

Our custom hats material is endless, all you have to do is think it up and we can make it! The material may be cotton, polyester twill, faux-leather from 100% cotton to acrylic, also rPET recycled fabric.

Or maybe a order of custom hats with plain color that comes in navy blue and grey blend.

custom hat fabric

Profile Shapes

You can get the most comfortable fit and shape from our low, mid, high profile caps.

custom hat profile

The Closure

Baseball caps often come with an adjustable plastic snapback(with 7 holes), and they typically come with a branded woven label. Some dad hats may also come in the velcro style.

custom baseball hat with metal ring buckle
custom dad hats w/ slide buckle

Bespoke Brands

To have your unique and bespoke cap you can choose to have the embroidery, print on inner twin stitching tape, labels including main label, closure label, and hangtag also.

custom dad hat Logo

Private label hat logo

You will walk away with a hat that is uniquely yours, featuring your family crest or company logo. You can have as many colors and styles to choose from so you can represent your personality no matter what!

To have your unique and bespoke private label hat with logo you can choose to have the embroidery, print on inner twin stitching tape, labels including main label, closure label, and hangtag also.

private label hat with logo

NOT ENOUGH AND WANT MORE OPTIONS?

Check This Out to Gain More Ideals for Your Brand Growing!

Custom Hats Manufacturing Procedure

Custom hat manufacturing procedure1Custom hat manufacturing procedure2Custom hat manufacturing procedure3Custom hat manufacturing procedure4

Packaging & Shipping

packaging

Packing: bulk packed normally or according to your specific packing requirement.

Shipping: Usually our products will be delivered to North America by ocean freight. The delivery time is approx. 30 – 40 days including customs clearance and transport in North America. Of course we offer other options for smaller quantities or very urgent projects.
You can choose between air freight, Express service like DHL,FedEx,UPS and TNT. The delivery time is between 2 – 10 days including customs clearance and transport in North America. Customs clearance is handled by our specialized service provider for you when the delivery option DDP is chosen, and the goods will be delivered to your door or to your customer’s warehouse.

SHIPPING

wholesale order process

Crafted to Reflect Your Brand

Experience precision and quality with our custom manufacturing services. Our skilled team delivers high-quality, tailored products to bring your vision to life.

1. Fine-tune design details & pricing

custom scrub cap design tool free
  • SUBMIT YOUR ARTWORK: Select the style you are interested in from our product catalog or maybe you have your own style drawing. Then you can send us the artwork better in Adobe Illustrator and save in .ai or .pdf format by Email or fill in this Request Form for further communication.

  • FINE-TUNE THE DETAILS: One of our sales from service team will get in touch with you if they may have any questions or suggestions, so as to make sure your designs are tailored to your expectations.

  • PRICING: Once design details are finalized we calculate the price for you to decide if you would like to place a proto sample order.

Step 01
Step 02

2. place order & production

cap embroidery
  • PLACE ORDER: We will provide an artwork proof after you place your order(if client feel price fit). Following that, we’ll create a sample, which will take approximately one week.

  • PRODUCTION: Once you approve the sample via photo, we’ll proceed with mass production. Once production started there is a production flow chart will be used for every step of production from the material preparing to the end of production finished.

custom RICHARDSON hat free design

Tech-pack

Begin with order process, sketch, picture or artwork. You will receive the virtual proof of your bespoke product.

custom richardson hat sample

Sample Making

Then we start to make the physical samples according to the proof and send you photo of the sample for approval.

custom richardson hat production

Mass production

After sample approved by client we start to produce the bulk order exactly same as the approved Pre-production sample.

3. inspection & packing

  • INSPECTION: For each order, a final inspection takes place after production is finished. We are proud to say that we work with the general inspection level II during our final inspection. This makes our standard AQL values as 0 for critical defects, 1.0 for major defects and 2.5 for minor defects.

    For higher quantity orders Our QC personnel carries out one (or more) in-line inspections in addition to the evaluation of production samples and final inspections to ensure production quality standards are being met.

  • SHIPPING: Usually our products will be delivered to North America by ocean freight. The delivery time is approx. 30 – 40 days including customs clearance and transport in North America. Of course we offer air delivery options for smaller quantities or very urgent projects.

    You can choose between air freight, Express service like DHL, FedEx, UPS and TNT. The delivery time is between 2–10 days including customs clearance and transport in North America. Customs clearance is handled by our specialized service provider for you when the delivery option DDP is chosen, and the goods will be delivered to your door or to your customer’s warehouse.

Step 03

Let's Get it started.

WE WANT TO HEAR IT ALL – ALL THE DETAILS ON YOUR MARKET, YOUR PRICE BUDGET AND OTHER REQUIREMENTS. JUST FILL IN THE FORM BELOW, YOUR WILL RECEIVE OUR REPLY WITHIN 30 MINUTES DURING WORKING HOURS.

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